Departments
From Idea to Production:
a Fully Integrated Technology Ecosystem
At Cabrellon, quality is the result of a fully integrated system where design thinking and manufacturing excellence operate in perfect alignment.
Our departments work in seamless synergy to transform every challenge into a tangible solution: from technical design and precision engineering to tooling, molding, and final assembly.
This end-to-end journey of excellence combines advanced technologies with highly specialized expertise, ensuring reliable, precise molds designed to meet the demands of modern industrial production.
- Front/Back Office: 10
- Technical Department: 6
- Quality Control: 2
- Tooling Department: 18
- Molding Department: 21
- Assembly & Finishing Department: 10
- Warehouse / Shipping: 2
Departments
Product Design & Mould Engineering
The process begins with the client’s idea, which can range from an initial concept to a fully developed design.
Through a close collaborative approach, the concept is refined and optimized, carefully balancing aesthetics, functionality, and technical feasibility.
With the support of advanced 3D modeling and rapid prototyping technologies, the design is iteratively tested and validated until full alignment between visual quality, functional performance, and manufacturability is achieved.
Once approved, the design is materialized into single-cavity samples produced via injection molding, the same industrial process used for final production, offering the client a highly accurate preview of the final product at scale.
Following approval, the technical team moves into the detailed mold engineering phase, where every component is optimized to ensure maximum durability, precision, and long-term reliability.
Feasibility studies and simulation-driven analysis guide every engineering decision, ensuring fully customized solutions seamlessly integrated into the client’s production workflow.
Tooling Department
Our machine shop consists of 14 state-of-the-art CNC machining centers, where the tooling that defines our molds is brought to life.
The combination of advanced automation, in-house expertise, and continuous 24/7 machining cycles enables a streamlined and highly efficient production process, significantly reducing tooling lead times while ensuring maximum precision and consistency.
CNC Workstations
Automated Cycles
Working Range (mm)
Molding Department
The molding department is the core of our production and operates with 11 injection molding machines.
The production area is structured into two main sections, designed to manage different mold sizes, from small and medium formats to extra-large molds, while maintaining full process stability and control.
Production runs on a continuous three-shift cycle, enabling us to meet any production demand and significantly reduce lead times, even for the most complex projects.
Production Lines
Shift System
Assembly & Finishing Department
The assembly department completes the production process, ensuring that each mold is fully prepared for final application.
- Ultrasonic welding of magnets
- Assembly of metal components
- Installation of pins and alignment systems
In addition, we integrate smart identification solutions to ensure full traceability and operational efficiency.
- Laser engraving (ID codes, QR codes, barcodes)
- RFID technology
- Pins and alignment systems
Output
Data Report
Average annual output
Data Report
Sustainability
Our company operates across four plants, three of which have been equipped with a photovoltaic system since 2009. In the current context, efficient processes and reliable products are no longer sufficient parameters to assess the quality of corporate performance.
Social
In recent years, important milestones have been achieved, accompanied by steady growth in the company, production, and turnover.